DIGI-BRIDGE_Logo orizzontale

PR-FESR EMILIA-ROMAGNA 2021–2027
INDUSTRIAL RESEARCH PROJECTS TARGETING THE PRIORITY AREAS OF THE SMART SPECIALISATION STRATEGY 2023–2024

Period

2024-2025

Lead laboratory

Alma Mater Studiorum – University of Bologna
Interdepartmental Centre for Industrial Research in Building and Construction – CIRI EC

Partner laboratories and centres (ATS)

University of Ferrara – Teknehub Laboratory
University of Modena and Reggio Emilia – Interdepartmental Research and Services Centre for the Construction and Territory Sector – CRICT
University of Parma – Interdepartmental Research Centre for the Conservation, Construction and Regeneration of Buildings and Infrastructure – CICCREI

Involved companies

Archliving s.r.l.
Ferrovie Emilia-Romagna s.r.l.
BUILTI S.R.L
STRUCTURAL ANALYTICS S.R.L.
ENSER S.R.L.
COMACO ITALIANA S.P.A.

Description

Assessing the state of conservation of bridges and viaducts is essential to ensure the safety of transport infrastructure and to efficiently plan maintenance interventions. The project will develop integrated digital tools that, by combining innovative methodologies for surveying, diagnostics and structural monitoring, will enable the prediction of the remaining service life of bridges and viaducts based on their level of degradation.

Methodologies based on the use of drones will be developed for the geometric surveying of structures in hard-to-access locations. Diagnostic protocols will be defined using innovative tools such as ground-penetrating radar and ultrasonic tomography to detect defects and assess the state of degradation. Dynamic structural monitoring methodologies will be implemented, including the application of machine learning techniques, as well as static monitoring techniques based on satellite interferometry.

Through the analysis and integration of the large volumes of data generated by these tools, digital models will be developed to simulate the condition of the structures and estimate their remaining service life, supporting decision-making processes related to the planning of maintenance interventions.

DESCRIPTION OF THE STATE OF THE ART AND DEGREE OF INNOVATION

Knowledge of the conservation status of bridges and viaducts is strategic for maintaining a high level of safety across the regional territory, particularly in light of the increasing frequency of extreme events caused by climate change. It also enables the rational planning of maintenance interventions. Digitalisation plays a fundamental role in this context, given the large number of structures to be assessed—ANAS alone manages more than 800 bridges in the region—and the wide range of stakeholders involved.

More broadly, the digitalisation of the construction supply chain plays a crucial role in national development, as it represents a necessary tool to stimulate a sector traditionally less inclined towards technological innovation, driving the modernisation of business and technological processes.

Over the past decade, the adoption of digital twins for infrastructure analysis and management has begun to spread, supported by the increasing availability of software and tools capable of providing high-resolution, high-accuracy 3D representations. Small-scale sensors can also be mounted on drones, enabling access to and inspection of areas that would otherwise be inaccessible or unsafe. The advanced state of degradation of infrastructure and road networks at international level has stimulated the development of technologies for assessing the actual condition of structures and identifying potential anomalies or deviations from expected performance. However, these technologies have not always undergone shared in-depth investigation or critical analysis of results.

Monitoring structural response over time allows the detection and identification of changes and anomalies in structural behaviour (through measurements of accelerations and deformations) under different excitation sources, enabling the implementation of effective countermeasures to prevent collapses. Since these data are correlated with overall structural integrity, they can also provide information even where specific damage has not yet been identified.

At present, information from different monitoring systems is rarely combined. One example is satellite radar interferometry, which has proven capable of providing valuable information on deformation phenomena occurring on the Earth’s surface by accurately describing quasi-static processes. More recently, the development of sensors with higher spatial resolution and increased revisit frequency has opened up new opportunities for infrastructure monitoring, allowing the detection of movements on the order of a few millimetres.

The technologies addressed by the project are currently characterised by a Technology Readiness Level (TRL) of 4 and build upon results achieved in previous projects funded by the Emilia-Romagna Region, such as INFRASAFE, MIMESIS and INSPIRE, as well as the PON INSIST project.

The project aims to reach TRL 7, demonstrating these technologies in an operational environment. During the project, methodologies for data integration and interoperability will be defined in order to develop digital twins for safety assessment and remaining service life estimation. This approach provides a concrete response to the challenge of assessing the conservation status of infrastructure assets, with the objective of transferring the developed technologies to the involved companies.

This represents a significant innovation compared to the current state of the art, offering a potential competitive advantage in the medium and long term. Effective exploitation will require limited investment, primarily related to the implementation of software platforms necessary to support the process defined by the project.

OBJECTIVES AND EXPECTED RESULTS

DIGI-BRIDGE addresses the need to rehabilitate infrastructure assets through the integration of digital solutions that support the planning and design of maintenance interventions for reinforced concrete and prestressed reinforced concrete bridges.

Specific objectives:

O.1. Identify specific techniques for the surveying, diagnostics and monitoring of bridges and viaducts.
O.2. Demonstrate, test and validate technologies and protocols for surveying, diagnostics and monitoring in a laboratory environment.
O.3. Demonstrate, test and validate technologies and protocols for surveying, diagnostics and monitoring in an operational environment.
O.4. Develop digital models for remaining service life prediction by integrating data from surveying, diagnostics and monitoring activities.
O.5. Promote technological advancement across the construction supply chain.

Results

R.1 Guidelines for static and dynamic surveying, diagnostics and monitoring.
R.2 Development of a prototype reinforced concrete bridge beam equipped with dynamic monitoring systems based on accelerometers and FBG (fibre optic) sensors at the CIRI-EC laboratory.
R.3 Installation of dynamic monitoring systems on one road bridge and one railway bridge.
R.4 Digital twin models for remaining service life prediction, integrating digital data from surveying, diagnostics and monitoring, developed for one railway bridge and one road bridge.
R.5 Guidelines for the development of digital twins for remaining service life prediction.

I Clust-ER sono finanziati dai Fondi europei della Regione Emilia-Romagna - PR FESR 2021-2027